Safety in aviation is an absolute necessity. 00:00:51.88\00:00:54.78 One of the ways safety is enforced by having every 00:00:54.82\00:00:58.32 aircraft meet FAA regulations and maintenance requirements. 00:00:58.35\00:01:04.39 Every airplane must be routinely inspected and maintained 00:01:04.59\00:01:07.96 to be considered airworthy. Adventist World Aviation holds 00:01:08.00\00:01:11.33 it's entire fleet of aircraft up to these safety standards. 00:01:11.37\00:01:15.10 Every plane must meet the Federal Aviation Administration 00:01:15.14\00:01:19.57 flight regulations. Even those, who fly in the jungles, 00:01:19.61\00:01:23.88 where the FAA has no jurisdiction. 00:01:23.91\00:01:26.11 Safety of our pilots and passengers is paramount. 00:01:27.12\00:01:31.05 And Adventist World Aviation takes great effort to make sure 00:01:31.09\00:01:34.52 each aircraft meets safety standards. 00:01:34.56\00:01:37.33 Each aircraft can fly a certain number of hours before 00:01:37.36\00:01:40.96 it reaches TBO, meaning time before overhaul. 00:01:41.00\00:01:45.77 Once a plane has reached TBO, it is taken out of service and 00:01:45.87\00:01:51.11 brought back to our headquarters maintenance facility, located 00:01:51.14\00:01:54.68 in Wisconsin, to be refurbished and rebuilt. 00:01:54.71\00:01:58.31 TBO is the time before overhaul, so if you start with a freshly 00:01:58.35\00:02:03.52 overhauled engine, you're going to start at zero time. 00:02:03.55\00:02:06.52 And then most engines, they will give you up to 2,000 hours 00:02:06.55\00:02:11.83 of operation before TBO. 00:02:11.86\00:02:15.06 Currently 2 of Adventist World Aviation's aircrafts are 00:02:15.10\00:02:18.67 up against TBO. In order to follow safety protocol, every 00:02:18.70\00:02:24.01 plane must be taken back to the States and undergo 00:02:24.04\00:02:26.64 a complete rebuild. 00:02:26.68\00:02:28.01 The first plane that needs work is a Cessna 182 00:02:28.61\00:02:32.41 known as 8838 x-ray. That's the aircrafts name. 00:02:32.45\00:02:37.59 Once completed it will be placed in the mission field of Guyana 00:02:37.62\00:02:42.16 to fly medical evacuations from the jungles. 00:02:42.19\00:02:45.79 Safety of aircraft is extremely important to me. 00:02:45.83\00:02:48.46 But it's equally more important to our missionaries, who are 00:02:48.50\00:02:52.13 in the field that have no maintenance facilities 00:02:52.17\00:02:55.34 to speak of where they are located at especially in Guyana. 00:02:55.37\00:02:59.24 Vonzell Chancy is here training as well as working 00:02:59.27\00:03:02.54 on an aircraft that we're planning to deploy here 00:03:02.58\00:03:05.88 very shortly to Guyana. But in order to deploy it, it has to be 00:03:05.91\00:03:10.29 completed. We're sitting here with an aircraft. It's in many 00:03:10.32\00:03:13.46 pieces because of the additional maintenance that was required. 00:03:13.49\00:03:16.52 We've called up experts. Experts from Texas, Luis Acosta is here 00:03:16.56\00:03:20.43 with us. And Luis Acosta will be with us for the next week. 00:03:20.46\00:03:23.40 He is training, as well as making sure that this aircraft 00:03:23.43\00:03:27.10 is in absolute tip top shape. 00:03:27.14\00:03:28.90 In order to be extra thorough and be as safe as possible 00:03:29.20\00:03:33.04 the entire plane is stripped of all of it's parts, so it can be 00:03:33.07\00:03:37.85 meticulously examined for any cracks, corrosion, or damage. 00:03:37.88\00:03:43.72 Every inch of the plane must be inspected and reviewed. 00:03:43.75\00:03:47.39 Safety is paramount, so this step is time consuming, 00:03:47.42\00:03:52.06 but it is proven to be worth the time it takes to do it right. 00:03:52.09\00:03:55.76 Detailed inspection of the aircraft is always a plus. 00:03:55.80\00:04:00.40 When we conduct these detailed inspections we are going to be 00:04:00.44\00:04:06.17 able to find cracks or any damage that is hidden underneath 00:04:06.21\00:04:10.38 the paint. With us putting a new paint job on the airplane 00:04:10.41\00:04:15.42 we were able to strip the complete aircraft and inspect 00:04:15.45\00:04:20.02 the airframe for any damage. We were able to find damages, 00:04:20.06\00:04:24.69 such as cracks dents and so forth to perform 00:04:24.73\00:04:27.93 the proper repairs on them. 00:04:27.96\00:04:30.03 This aircraft is going to Guyana We have to take extra heroic 00:04:30.07\00:04:33.34 measures to make sure that there is extra corrosion proofing 00:04:33.37\00:04:36.07 going on. That any small detail is not overlooked. 00:04:36.10\00:04:40.74 Even the smallest crack in a piece of metal must not be 00:04:40.78\00:04:46.35 overlooked. What we are doing here is making sure that every 00:04:46.38\00:04:50.89 detail is covered. That safety abounds. 00:04:50.92\00:04:55.96 Vonzell Chancy is preparing to become an AWA mission pilot 00:04:56.16\00:05:00.63 in Guyana. He is both a pilot and a mechanic. Vonzell has 00:05:00.66\00:05:05.63 the wonderful opportunity to work on the aircraft, 00:05:05.67\00:05:08.07 that he will be flying. An advantage that most pilots 00:05:08.10\00:05:11.04 do not have. 00:05:11.07\00:05:12.47 Here in Wisconsin he is helping to rebuild a Cessna 182. 00:05:12.51\00:05:16.71 By the time he gets to Guyana, he will know every inch of this 00:05:16.75\00:05:21.35 aircraft. Vonzell also takes the opportunity to learn from his 00:05:21.38\00:05:26.19 highly skilled peers. Frank and Luis. Anything they can teach 00:05:26.22\00:05:31.56 him here, will greatly assist him once he is in Guyana. 00:05:31.59\00:05:35.83 With this experience and knowledge he is gaining, he can 00:05:35.86\00:05:40.07 do repairs and maintenance on the plane in Guyana. 00:05:40.10\00:05:43.51 This will help eliminate cost and down time of having to send 00:05:43.54\00:05:47.48 the plane back to the United States for maintenance 00:05:47.51\00:05:50.98 and repairs. 00:05:51.01\00:05:52.35 Today, we have taken a break from the actual maintenance part 00:05:52.38\00:05:56.72 of it, so that Luis, who is a master mechanic and so is Frank 00:05:56.75\00:06:00.52 and they are showing me some of the procedures what we would do 00:06:00.56\00:06:07.66 in order to continue our inspection. 00:06:07.70\00:06:10.27 There are some airworthiness directives, some things that 00:06:10.30\00:06:14.44 need to be checked to make sure we comply with Federal Aviation 00:06:14.47\00:06:19.67 requirements on these aircrafts so we've taken some time 00:06:19.71\00:06:21.74 right now and gone over those things. 00:06:21.78\00:06:24.31 This detailed inspection of the plane literally requires 00:06:24.35\00:06:28.12 the examination of every inch of the plane. 00:06:28.15\00:06:30.42 Once it's finished, there'll be no doubt, that this plane 00:06:30.45\00:06:34.52 will be one of the safest aircraft to fly. 00:06:34.56\00:06:37.39 Adventist World Aviation has many airplane mechanics, that 00:06:50.14\00:06:53.07 volunteer their services. These mechanics live all throughout 00:06:53.11\00:06:56.95 the country and some even in Canada. 00:06:56.98\00:06:59.81 These dedicated individuals travel from far and wide, 00:07:00.12\00:07:03.99 when there is a call to get an AWA mission plane deployed. 00:07:04.02\00:07:07.96 OK, we have lots of people in the hangars they got an airplane 00:07:08.59\00:07:10.83 that's been in the process of number of modifications over 00:07:10.86\00:07:14.80 the last few years actually and now it is just about finished, 00:07:14.83\00:07:17.83 so we got really the final push to get it completed 00:07:17.87\00:07:21.44 getting all the surfaces ready for paint, getting all the 00:07:21.47\00:07:23.64 materials off, all the paint scuffed and prep for paint. 00:07:23.67\00:07:28.14 And of course reassembly, piecing it back together 00:07:29.64\00:07:32.91 and get it back in the air. So we just have as many people 00:07:32.95\00:07:34.78 as we can right now. All tasked out, to get this thing done, 00:07:34.82\00:07:39.25 and out to the mission field as soon as we can. 00:07:39.29\00:07:41.29 Adventist World Aviation is blessed to have such great 00:07:41.32\00:07:44.46 and talented mechanics. 00:07:44.49\00:07:45.83 The individuals working on this plane are truly 00:07:46.29\00:07:49.03 top notch mechanics, who have volunteered their time 00:07:49.06\00:07:52.40 and services, because they want to see this plane fly once again 00:07:52.43\00:07:57.64 There have been many mechanics, who come and shared their 00:07:57.67\00:08:00.98 specific talents on this project 00:08:01.01\00:08:03.51 The riveting, the painting stripes, electronics, painting, 00:08:03.81\00:08:09.08 each individual has come to faithfully share their talents. 00:08:09.12\00:08:12.79 We got Elden Bower, he is a semi retired mechanic, I don't know 00:08:12.82\00:08:17.86 if he will ever actually retire. He's been working on airplanes, 00:08:17.89\00:08:19.79 flying airplanes and helicopters all around the world, missions 00:08:19.83\00:08:23.26 last 50 years I think at least. He's come to work for us 00:08:23.30\00:08:28.30 for couple of weeks. 00:08:28.34\00:08:29.67 The remake of this aircraft, removing all the corrosion 00:08:30.34\00:08:35.74 that was in it and stripping it down to the bare metal. 00:08:35.78\00:08:39.95 Preparing the metal for paint. 00:08:39.98\00:08:42.35 It will be repainted and reassembled 00:08:42.38\00:08:45.75 any worn part should be replaced. 00:08:45.79\00:08:47.79 Our hope is that we can paint this next week and than 00:08:48.19\00:08:50.83 start assembly. 00:08:50.86\00:08:52.19 Hopefully within a two week period we have this thing 00:08:52.23\00:08:54.53 ready for service. 00:08:54.56\00:08:55.90 Ray Young is here, he is also a mechanic from Canada, 00:08:55.93\00:09:00.17 has quite a bit of experience. 00:09:00.20\00:09:02.27 They are just giving their time out of their very busy schedule 00:09:02.30\00:09:05.14 they got people calling them right now asking to get their 00:09:05.17\00:09:08.68 work done back there. They're saying no, we are gone 00:09:08.71\00:09:11.11 for two week to work on these mission planes 00:09:11.15\00:09:13.15 to put them back in service. 00:09:13.18\00:09:15.08 Ray Young is one of the individuals, who especially 00:09:15.12\00:09:17.99 devoted himself to the completion of this project. 00:09:18.02\00:09:21.29 He and his wife Julie have put their lives back in Canada 00:09:21.72\00:09:25.99 on hold, as they come to Wisconsin to see this project 00:09:26.03\00:09:30.20 to completion. 00:09:30.23\00:09:31.57 Ray has worked consistently on this plane day in and day out 00:09:32.57\00:09:36.24 for several months now. 00:09:36.27\00:09:37.61 He truly has dedicated himself whole heartedly to this project. 00:09:37.64\00:09:41.74 Once the plane has been equipped with all the necessary and 00:09:41.78\00:09:45.18 lifesaving modifications, it's all perfectly puzzled pieced 00:09:45.21\00:09:49.92 back together and assembled. 00:09:49.95\00:09:52.45 The plane now begins to take it's true shape. 00:09:52.52\00:09:55.89 After assembly it's time to beautify the plane and paint it 00:09:55.92\00:09:59.96 the pathfinder colors. 00:10:00.00\00:10:01.80 Ray Young has been tasked with the new paint job 00:10:02.20\00:10:05.73 of this aircraft. 00:10:05.77\00:10:07.10 This is a standard, simple water trap. Air comes in, cools 00:10:07.14\00:10:12.77 certain amount. The water drop that can't make through the high 00:10:12.81\00:10:16.14 micron filter as easy as the air can. So it separates out of the 00:10:16.18\00:10:20.38 air and falls to the bottom and than the trap automatically 00:10:20.42\00:10:23.39 allows to drip out, as it starts to fill up. 00:10:23.42\00:10:25.79 And that takes out the majority of our condensation and water 00:10:25.82\00:10:30.93 in our hoses and paint. 00:10:30.96\00:10:32.29 Unfortunately if we shoot paint with water mixing in with it 00:10:33.03\00:10:36.97 splashing in it, than it's going to leave huge marks in the paint 00:10:37.00\00:10:40.24 And it will also interrupt the bonding process of the paint. 00:10:40.27\00:10:43.97 So naturally I want as much moisture out, as we can. 00:10:44.01\00:10:47.31 And this happens to be a very high humidity area. 00:10:47.34\00:10:50.51 It's a daunting task to say the least. 00:10:50.55\00:10:53.55 This airplane is being painted yellow to honor the Pathfinders, 00:10:53.95\00:10:58.39 who have worked alongside AWA for some time now. 00:10:58.42\00:11:02.39 You notice this airplane is primarily yellow. We started out 00:11:02.42\00:11:09.06 doing that because we were associated with pathfinders, 00:11:09.10\00:11:12.27 So we started out with the Pathfinder, it was yellow. 00:11:12.30\00:11:14.74 Then we've discovered that having yellow airplane 00:11:14.77\00:11:17.27 is quite unique in most places. It's an unusual color 00:11:17.31\00:11:21.01 for an airplane. People in communities were able to 00:11:21.04\00:11:24.35 instantly identify the yellow mission plane. 00:11:24.38\00:11:27.38 Also in some places, some of the flights that are done, 00:11:27.42\00:11:34.92 they're not legal. Most people who are flying illegally aren't 00:11:34.96\00:11:41.20 interested in having a high visibility airplane. 00:11:41.23\00:11:43.33 So, just having a bright yellow airplane makes what we do unique 00:11:43.50\00:11:49.67 It separates us from anyone else that's operating out there. 00:11:49.70\00:11:54.31 So people just recognize and know that this airplane 00:11:54.34\00:11:57.38 is about mission flying. 00:11:57.41\00:11:59.41 The AWA maintenance hangar is alive with activity, as skilled 00:11:59.61\00:12:03.32 volunteers pour hundreds of hours into this aircraft. 00:12:03.35\00:12:06.96 They all feel the urgency to get this plane into the mission 00:12:07.69\00:12:10.66 field as soon as possible. 00:12:10.69\00:12:12.63 As the plane is reassembled, the mechanics add specialty 00:12:12.86\00:12:17.57 modifications to it, to make it suitable for the mission field. 00:12:17.60\00:12:21.97 We're in the middle of getting an airplane ready to go 00:12:22.00\00:12:23.91 into the mission field. Now, there are lot's of Cessna 00:12:23.94\00:12:26.41 airplanes out there. We use Cessna 182-s and Cessna 206-s. 00:12:26.44\00:12:29.38 When we go to buy an airplane, or have one donated, provided 00:12:29.41\00:12:34.35 we have to do quite a few modifications 00:12:34.38\00:12:36.48 to make it suitable to go overseas. 00:12:36.52\00:12:38.82 For example this you know airplanes come with 00:12:38.85\00:12:42.86 seatbelts, they all come with seatbelts, but the older models 00:12:42.89\00:12:45.66 are the ones that are the most useful to us 00:12:45.69\00:12:47.46 to carry the most weight. They have the most versatility. 00:12:47.50\00:12:50.33 They come with shoulder harnesses or they come with 00:12:50.37\00:12:53.00 normal harnesses, the once that are fixed at a certain 00:12:53.03\00:12:55.04 point in the airplane 00:12:55.07\00:12:56.40 So this is called the inertia wheel like the one you have 00:12:56.44\00:12:58.11 in your car and you had it in your car for years. 00:12:58.14\00:13:00.01 Probably just take out everything out of one of these. 00:13:00.08\00:13:02.14 Once you're in an impact, it snaps shut like that and it 00:13:02.18\00:13:04.71 keeps you from going anywhere. 00:13:04.75\00:13:06.08 So we put these in the airplanes because these save lives. 00:13:06.21\00:13:09.18 If there is ever an accident, we are prepared for that. 00:13:09.22\00:13:12.05 But these cost money. These are just modified to put these 00:13:12.09\00:13:15.92 seatbelts in the front seat of one of our mission airplanes 00:13:15.96\00:13:18.79 cost about $1,500 $2,000 by the time they are installed. 00:13:18.83\00:13:21.86 These are the things that we have to do to these airplanes. 00:13:21.90\00:13:25.03 Number of things like this to make the airplanes more useful, 00:13:25.07\00:13:27.77 and safer for use in the mission field. 00:13:27.80\00:13:30.07 So we are talking about doing modifications to our mission 00:13:30.17\00:13:32.04 airplanes to send them over seas where they're more functional, 00:13:32.07\00:13:34.81 more safe. This is one of the ones that we do on almost all 00:13:34.84\00:13:39.01 the airplanes. Extend the wings. This is a piece that will go 00:13:39.05\00:13:43.02 on to the end of the wings. Makes the wingspan of the 00:13:43.05\00:13:45.85 airplane 2-3' wider and that actually allows the airplane 00:13:45.89\00:13:50.53 to fly at slower speeds and take off at shorter distances. 00:13:50.56\00:13:54.00 But even more significantly, allows the airplane to carry 00:13:54.03\00:13:56.36 more weight in this particular case. The airplane has a gross 00:13:56.40\00:13:59.23 weight of 300lb. 00:13:59.27\00:14:01.24 The kit weights less than 50 so you are carrying and extra 00:14:01.27\00:14:04.21 250lb at least in the airplane which is often 2000 00:14:04.24\00:14:08.11 in the mission field. 00:14:08.14\00:14:09.48 You are looking at you know out on a remote airstrip you got an 00:14:09.51\00:14:12.08 extra patient comes up to the airplane and you can say 00:14:12.11\00:14:14.88 yes we can take you to the hospital. 00:14:14.92\00:14:16.25 We have the wing extension that allows the airplane 00:14:16.28\00:14:18.62 to carry more weight. 00:14:18.65\00:14:19.99 Many hands work on this aircraft as Jud Wickwire, 00:14:20.22\00:14:24.06 AWA Director of operations, oversees the project. 00:14:24.09\00:14:27.73 This plane has been transformed from an old rusty 00:14:27.76\00:14:32.10 Cessna 182, to a newly updated fine piece of machinery. 00:14:32.13\00:14:36.67 Now many people say, why don't you just go and buy a brand new 00:14:37.47\00:14:39.81 airplane, wouldn't that be cheaper? 00:14:39.84\00:14:41.18 Well, a new aircraft would cost somewhere in the neighborhood 00:14:41.21\00:14:43.24 of about $250,000 to purchase an aircraft that's equipped 00:14:43.28\00:14:48.78 like this. And than add to the additional equipment that 00:14:48.82\00:14:51.45 we have on it, the equipment list it need to make it work 00:14:51.49\00:14:53.99 We would probably dump in another 100,000, so we're well 00:14:54.02\00:14:56.99 in excess of what we need. We can refurbish this aircraft 00:14:57.03\00:15:00.43 and make it even better than it would come from the factory 00:15:00.46\00:15:03.53 with $110,000 from tip to tail. 00:15:03.57\00:15:05.83 The plane was completely stripped to it's bare shell 00:15:05.87\00:15:09.20 and then reassembled with new and modified components. 00:15:09.24\00:15:13.48 The mechanics have updated every inch of this plane, 00:15:13.51\00:15:17.01 and it is nearing completion. 00:15:17.05\00:15:19.51 8838 x-ray, the new pathfinder plane 00:15:19.55\00:15:24.62 is desperately needed in Guyana. 00:15:24.65\00:15:26.82 The project there is in dire need of a new plane that is 00:15:26.89\00:15:30.93 especially equipped with modifications to be able 00:15:30.96\00:15:34.00 to fly in the difficult terrain of Guyana. 00:15:34.03\00:15:37.13 Unfortunately, there have been many set backs on getting 00:15:37.47\00:15:41.67 this plane deployed, but now, after over a year, the AWA 00:15:41.70\00:15:46.68 mechanic team has everything they need to properly assemble 00:15:46.71\00:15:50.61 this plane into a safe, effective tool to save lives. 00:15:50.65\00:15:55.18 Piece by piece 8838 x-ray takes shape over the next 00:15:56.28\00:16:01.56 couple of months. 00:16:01.59\00:16:02.92 The bright yellow gleams in the skies is a symbol 00:16:02.96\00:16:06.76 of help and hope for those it flies. 00:16:06.80\00:16:09.83 Once the painting is complete, there is just a few finishing 00:16:09.86\00:16:14.30 touches that need to be done. 00:16:14.34\00:16:16.00 Mechanics pour over manuals to insure that they have 00:16:16.04\00:16:20.64 assembled the plane properly. 00:16:20.68\00:16:22.64 Each component is checked, and each screw is securely tightened 00:16:22.68\00:16:28.25 The interior avionics are calibrated. 00:16:28.28\00:16:31.35 Everything on this plane is balanced to perfection. 00:16:31.39\00:16:35.09 There is zero room for error here, so the mechanics work 00:16:35.12\00:16:40.50 together to make sure this aircraft is built correctly. 00:16:40.53\00:16:45.27 Of course when you do a lot of these modifications on the 00:16:45.30\00:16:47.64 airplanes, you take a lot of things apart and then 00:16:47.67\00:16:49.87 they have to be reassembled. There're very strict 00:16:49.90\00:16:53.51 specifications for airplanes. Manufacturer's specifications. 00:16:53.54\00:16:56.95 We have to make sure they return to those exact specifications. 00:16:56.98\00:17:00.18 So it's all the rigging of the control surfaces they have to be 00:17:00.22\00:17:03.82 weigh in a certain way balanced and they have to have a certain 00:17:03.85\00:17:07.16 amount of deflection. I mean there are books, manuals 00:17:07.19\00:17:11.76 with all these numbers and references. We have to make sure 00:17:11.79\00:17:14.06 that we meet, to put the airplane back into service. 00:17:14.10\00:17:17.73 After the painting process, the control surfaces of the 00:17:17.93\00:17:20.74 plane must again be balanced and put into alignment. 00:17:20.77\00:17:24.24 Even a layer of paint is enough to impact 00:17:24.77\00:17:27.48 the way the plane flies. 00:17:27.51\00:17:29.04 Ray and Vonzell work together to balance the plane. 00:17:29.08\00:17:33.68 Every aspect of this project required great consideration. 00:17:34.48\00:17:38.52 Attention to detail and teamwork. 00:17:38.55\00:17:41.59 So, what we are doing here right now, is we are leveling out our 00:17:41.62\00:17:45.83 control surface, make sure it's balanced so it doesn't flutter 00:17:45.86\00:17:49.73 at high speeds. And on the front here we have 3 solid lead 00:17:49.76\00:17:53.90 weights, that bring us close to balance. With the stick and 00:17:53.94\00:17:58.71 level we're finding out how far out the balance we are. 00:17:58.74\00:18:03.14 Because after you paint the control surface, you can 00:18:03.18\00:18:07.32 put it out of balance. So bringing it back to within the 00:18:07.35\00:18:10.92 manufacturer's specifications. We're checking it, testing it 00:18:10.95\00:18:15.76 and it appears, we are bang on. 00:18:15.79\00:18:18.59 Pretty close there. 00:18:19.89\00:18:21.60 Tiny bit. There you go. You are balanced right there. OK 00:18:23.70\00:18:27.14 After many months of hard and intensive labor, All that 00:18:27.37\00:18:31.17 remains to be done is the finishing touches 00:18:31.21\00:18:33.98 and put on its new decals. 00:18:34.01\00:18:37.05 Finally the last piece is set in place. 00:18:37.08\00:18:39.88 As all the mechanics step back, they can't help but 00:18:40.22\00:18:43.62 marvel at the beauty of this plane. 00:18:43.65\00:18:45.89 8838 x-ray is finally completed! 00:18:45.92\00:18:50.83 The transformation this plane underwent is remarkable. 00:18:50.86\00:18:54.40 This plane went from piles of disassembled parts 00:18:54.43\00:18:58.00 to a masterpiece. And it all could not have 00:18:58.03\00:19:01.97 been done, without the dedication and hard work 00:19:02.00\00:19:05.44 from our AWA volunteers. 00:19:05.47\00:19:07.88 But the journey for this mission plane has just begun. 00:19:08.48\00:19:12.18 After the assembly is finished, it's time to test fly the plane 00:19:12.21\00:19:16.75 and make sure every single component is working 00:19:16.79\00:19:19.69 perfectly. Safety is paramount! 00:19:19.72\00:19:23.12 It's first long distance flight is straight over to the Andrew's 00:19:23.16\00:19:27.40 University aviation facility. The mechanics there are 00:19:27.43\00:19:32.60 a fresh set of eyes, as they examine this airplane. 00:19:32.63\00:19:37.74 They too are amazed at the transformation 00:19:37.77\00:19:40.94 this plane has made. 00:19:40.98\00:19:42.31 They can hardly believe that this beautiful aircraft is the 00:19:42.34\00:19:45.71 same airplane previously seen in piles of junk in the hangar. 00:19:45.75\00:19:51.12 After a meticulous inspection, all agree that this aircraft 00:19:51.85\00:19:55.26 is air worthy. 00:19:55.29\00:19:57.09 AWA leaders waste no time. As soon as the plane is cleared, 00:19:57.39\00:20:02.36 they begin the deployment process. This plane is slotted 00:20:02.40\00:20:06.53 for Guyana, and it cannot arrive there soon enough. 00:20:06.57\00:20:10.54 After careful consideration, the AWA leadership asks Ray 00:20:10.84\00:20:15.54 and his wife Julie if they would do the honor 00:20:15.58\00:20:18.71 of ferrying this plane all the way to Guyana. 00:20:18.75\00:20:24.22 They eagerly accepts the opportunity to make this trip 00:20:24.25\00:20:28.06 a trip of a lifetime. 00:20:28.09\00:20:30.53 Ah, the day has finally come for 8838 x-ray to begin it's long 00:20:43.00\00:20:47.94 journey to its new home in Guyana. 00:20:47.98\00:20:51.08 All are anxious to see this plane put to work saving 00:20:51.11\00:20:53.95 lives in the Guyanese jungles. 00:20:53.98\00:20:57.39 Well, we have been working on this plane now since early May. 00:20:57.42\00:21:00.66 With a short brake in-between, roughly 3 months. 00:21:00.69\00:21:04.03 We got it painted, reassembled and we are delivering it here 00:21:04.06\00:21:07.66 in the next few days to Guyana, South America. 00:21:07.70\00:21:10.63 The journey will begin in Wisconsin and will travel 00:21:11.07\00:21:13.30 across country, making stops along the way. 00:21:13.34\00:21:16.44 Once it reaches Florida, it will have to fly over the open 00:21:16.47\00:21:20.78 waters of the Caribbean. 00:21:20.81\00:21:22.44 Ray Young is a very talented pilot and mechanic. 00:21:22.48\00:21:27.42 He has worked on this plane for several months now. 00:21:27.45\00:21:30.75 It is only fitting that he delivers the plane. 00:21:30.79\00:21:34.59 This is a once in a lifetime opportunity, 00:21:34.62\00:21:38.46 it's what little boys dream of. 00:21:38.49\00:21:42.36 I really didn't know if this day will ever going to show up 00:21:42.40\00:21:46.90 some days. Yeh, a little sad to see it go, Yeh, a lot of work. 00:21:46.94\00:21:54.24 It's exciting to get it back to the mission field, 00:21:54.28\00:21:58.08 where it belongs. 00:21:58.11\00:21:59.45 Every aspect of aviation takes a large amount of planning 00:21:59.48\00:22:03.08 and calculated decisions. 00:22:03.12\00:22:05.35 The same is true when loading the cargo in the plane. 00:22:05.55\00:22:08.96 In order to fly properly, the weight in the plane 00:22:09.46\00:22:12.86 must be distributed. 00:22:12.89\00:22:15.20 Nothing can be done hastily. Each item that is going to be 00:22:15.23\00:22:19.10 in the plane is placed there, it must be weighed, assigned a spot 00:22:19.13\00:22:24.04 in the plane according to its weight. 00:22:24.07\00:22:26.14 We are loading the plane this morning here for the take off 00:22:26.44\00:22:30.75 here shortly. And one of the crucial steps to it of course 00:22:30.78\00:22:34.92 is weight and balance. You can be a little bit over weight, 00:22:34.95\00:22:37.59 if you are careful, that it is balanced correctly 00:22:37.62\00:22:41.59 So we don't want to, we really don't want to do either. 00:22:41.62\00:22:43.73 We're carefully adding up each item. We're weighing each item 00:22:43.76\00:22:47.66 right down to the oz, to make sure that there is good safety 00:22:47.70\00:22:51.37 on the plane. Weighing balances is extremely important 00:22:51.40\00:22:54.54 in an aircraft, the way it flies there is something that's called 00:22:54.57\00:22:57.01 center of gravity. Center of gravity is of course at the 00:22:57.04\00:22:59.84 center, where the axis of the plane would tilt this way, 00:22:59.87\00:23:04.71 or that way, to make it simple. If the center of gravity... 00:23:04.75\00:23:08.58 It always remain the same, but if your weight is heavier, 00:23:08.62\00:23:13.09 in the front of the center of gravity, than the nose is going 00:23:13.12\00:23:15.46 to want to naturally pitch over. That's not quite as dangerous 00:23:15.49\00:23:18.99 as having the center of gravity or the weight past, behind or 00:23:19.03\00:23:23.20 after the center of gravity will cause the plane to pitch up 00:23:23.23\00:23:27.10 What will end up happening if we have too much weight in the rear 00:23:27.14\00:23:29.80 of the aircraft. The aircraft will pitch up and you will never 00:23:29.84\00:23:32.27 be able to get it out of that attitude and it creates a 00:23:32.31\00:23:35.58 catastrophic, almost eminent catastrophic failure condition. 00:23:35.61\00:23:38.75 Were your aircraft would actually stall and fail. 00:23:38.78\00:23:41.95 You might get it up off the ground, as it climbs, but what's 00:23:41.98\00:23:44.75 going to happen, it's going to go up like this and come right 00:23:44.79\00:23:46.86 straight down, so balancing is probably more important 00:23:46.89\00:23:50.39 than anything else. We're making sure that as we load our 00:23:50.43\00:23:52.46 aircraft, that the aircraft is properly balanced. 00:23:52.49\00:23:55.36 Once the plane is packed, the pilot begins to mentally 00:23:55.56\00:23:59.53 prepare for the journey. 00:23:59.57\00:24:00.90 First and foremost he keeps a close eye on the weather. 00:24:01.10\00:24:05.47 Not only does he need to consider the current weather 00:24:05.51\00:24:09.24 of where he is, but also he needs to monitor the weather 00:24:09.28\00:24:14.12 ahead of him and throughout his whole flight plan. 00:24:14.15\00:24:18.25 As they look over the weather forecast, they see 00:24:18.29\00:24:21.79 some alarming activities. A weather system has 00:24:21.82\00:24:25.33 developed and is quickly moving towards Wisconsin; 00:24:25.36\00:24:27.90 right in their flight path. This could mean that if they 00:24:27.93\00:24:32.87 don't leave now, they may be stuck another week in Wisconsin. 00:24:32.90\00:24:36.60 The weather system is moving in faster than we anticipated. 00:24:37.11\00:24:40.58 Whether we want to try and get an hour or two of flying in 00:24:40.81\00:24:44.45 today and be stuck on the ground until we can get going again 00:24:44.48\00:24:48.72 or stay put and hope that maybe tomorrow it opens up a little 00:24:48.75\00:24:53.86 down there and we squeak out of marginal weather here to get 00:24:54.96\00:24:59.36 down to better weather down there. 00:24:59.39\00:25:00.73 Or we could be stuck for 2 or 3 days right here. 00:25:00.76\00:25:03.16 It's the conundrum of every pilot, you know. 00:25:05.27\00:25:08.90 This storm system is very bad news, and Ray and Julie need 00:25:08.94\00:25:13.14 to make a decision to either change their flight path, 00:25:13.17\00:25:16.34 or postpone the trip for up to a week. 00:25:16.38\00:25:19.38 So lower cloud would be flying lower. 00:25:19.41\00:25:22.88 Little bit more bumpy ride, just realizing that at the end we 00:25:22.92\00:25:29.02 might have to stay there for a couple of days till it opens up. 00:25:29.06\00:25:32.03 It won't be perfectly blue, sunny skies. 00:25:33.13\00:25:35.96 The weather is unpredictable. You can get there and it can be 00:25:36.36\00:25:40.87 way better than what they say, or you can get there and it can 00:25:40.90\00:25:44.31 be a lot worse than what they say, because it changing so fast 00:25:44.34\00:25:48.11 In 2-3 hours down the road. It can be a whole different picture 00:25:48.14\00:25:51.85 right? 00:25:51.88\00:25:53.21 So weighing it in the balance and trying to figure out, 00:25:54.05\00:25:57.29 what's the best decision. 00:25:57.32\00:26:00.16 After talking it over with other pilots, Ray makes the 00:26:01.06\00:26:04.59 call to begin the journey today. 00:26:04.63\00:26:06.96 Although the weather here is ideal for flying, and he will 00:26:07.36\00:26:11.03 have to closely monitor the weather ahead of them, 00:26:11.07\00:26:13.70 as they fly. 00:26:13.74\00:26:15.40 It's hard to believe that 8838 x-ray is finally ready 00:26:15.44\00:26:19.77 to begin its journey. 00:26:19.81\00:26:21.14 This plane is in perfect condition and ready 00:26:21.18\00:26:25.01 to be put into service. 00:26:25.05\00:26:26.55 Today is the big day. We worked long and hard on our second 00:26:26.58\00:26:30.75 pathfinder plane that, we have sending in the field. 00:26:30.79\00:26:32.72 November 8838 x-ray is getting ready to take off here 00:26:32.75\00:26:36.22 in just a few moments. 00:26:36.26\00:26:37.59 It's loaded. We've carefully done the weights and balance on 00:26:37.63\00:26:40.93 it to make sure that everything is just pristine in it. 00:26:40.96\00:26:43.33 We have been working on this for well over 2 years. Hundreds and 00:26:43.37\00:26:47.64 hundreds of hours, many mechanics, experts from all over 00:26:47.67\00:26:50.91 the world have come to look, investigate and make sure that 00:26:50.94\00:26:57.85 this aircraft is in its absolute pristine condition, that it can 00:26:57.88\00:27:03.79 possibly be, as we deploy this thing to the field. 00:27:03.82\00:27:06.86 The moment has finally come and it is ready to leave 00:27:07.06\00:27:11.13 the AWA maintenance facility. 00:27:11.16\00:27:13.56 But before it leaves, Ric Swaningson offers up 00:27:13.60\00:27:18.17 a prayer for God's safety and blessing on this journey. 00:27:18.20\00:27:23.77 The moment that so many worked for has finally arrived. 00:27:24.27\00:27:27.64 The long journey for 8838 x-ray begins now. 00:27:27.68\00:27:32.11 The hard work for so many has paid off. 00:27:32.15\00:27:35.25 The plane is ready. Ray and Julie say their goodbyes 00:27:35.28\00:27:39.82 and with eager anticipation, climb into the plane. 00:27:39.85\00:27:44.03 Off to Huntingburg Indiana Alma Georgia and 00:27:45.96\00:27:51.80 on to Fort Lauderdale. For me first stop. 00:27:51.83\00:27:55.30 It's exciting Getting very excited 00:27:55.34\00:27:59.47 They adjust their navigational maps and systems. 00:27:59.51\00:28:02.48 This long journey will be broken up into a few days of flying. 00:28:02.51\00:28:07.02 Today they hope to get as far as Florida. 00:28:07.72\00:28:10.35 With the stormy weather in their path, they will have to 00:28:10.39\00:28:13.76 keep a vigilant eye on their conditions. 00:28:13.79\00:28:16.59 With happy hearts, they start their engine and roll out 00:28:16.62\00:28:20.80 unto the runway. 00:28:20.83\00:28:22.20 The preparation for today has been in the works for a long 00:28:22.26\00:28:25.83 time, so today is the climatic celebration as 8838 x-ray taxis 00:28:25.87\00:28:32.27 on to the runway. 00:28:32.31\00:28:33.64 Within seconds the wind soars under the wings of the 00:28:42.58\00:28:46.35 plane and they are airborne! 00:28:46.39\00:28:50.46 The team gives them a hearty sendoff. All rejoice as this 00:28:54.13\00:28:58.40 plane lifts off into the skies, headed south to Guyana! 00:28:58.43\00:29:03.30 This moment was the moment that so many worked so hard 00:29:03.34\00:29:08.34 for the past year. The thousands of hours of hard work have paid 00:29:08.38\00:29:13.58 off as 8838 x-ray majestically soars through the air, 00:29:13.62\00:29:19.15 headed to fulfill its purpose as a lifesaving-mission airplane 00:29:19.19\00:29:25.86 in Guyana. 00:29:25.89\00:29:27.40